Engineering
Efficiency for the Mobility of Tomorrow.
Design
Offering customized high-performance transmission design solutions to customers across the world.
Our industry-leading Concept-to-Design Solutions offer a technological edge to our customers. Our advanced ICE & EV Transmission Design Engineering, Development & Testing capabilities are a result of years of experience and expertise.
Design-to-Cost Solutions
We enhance transmission designs by value engineering for delivering cost optimization solutions. Our design-to-cost solutions offer unique competitive advantages to our customers.
Our strategic partnership with Hewland is a great enabler in automotive parts design, especially high-quality powertrain solutions.
These include initial concept studies, full structural and gear train analysis, gear loads, suspension loading, impact analysis, component life forecasting, system efficiency analysis, NVH, casting and pattern work before detailed design and manufacturing.
R&D
Where innovation and excellence converge to redefine the automotive landscape.We continuously invest in research across our areas of expertise towards the development of innovative and more efficient powertrain solutions.
Gears & Transmission
Drawing upon our extensive decades-long expertise in the field, coupled with the exceptional research and development capabilities housed within Hewland's top-tier design facilities, we stand as a distinctive presence in the market.
This unique positioning enables us to efficiently conceptualize, develop, test, and manufacture gear components, transmission assemblies, and complete gearboxes within industry-leading timeframes.At the heart of our Research and Development capabilities lies the Advanced Engineering and Design Department.
A dedicated and diverse global team uses cutting-edge design and diagnostic analysis tools for meeting the unique requirements of each client. Through close collaboration with our leading partners, we continually advance material and manufacturing technologies. We expand our footprint by assisting clients in precision manufacturing based on their bespoke designs
Powertrain
Led by a global technology experts our technical team deploys top-of-the-line automotive mechatronics expertise to design and develop Bike Powertrains, Advanced-Connected Products and E-drive systems. Developing and validating a complete range of powertrain components. A state-of-the-art technical center is housed within our India facility to cater to the aggressively evolving ICE & EV Powertrain technologies.
Our fully equipped in-house R&D facilities ensure that we emerge as full system providers in the leading-edge domain of sustainable mobility. our design personnel excel in ensuring comprehensive support, whether the demands involve traditional combustion, hybrid systems, or electric power sources.
Our product development works with Joint development and quality gates approved by YAMAHA while our design technology centre deploys Creo, AutoCAD, CAD Soft, Maxwell, Altair flux and Ansys.
CAD
CAMTrax Software
CADCAM
SIMULATION
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Klingelnberg G60
With outstanding grinding performance, this CNC bevel machine allows us to create high precision gearing systems of any kind, along with face-type clutches.
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High-Precision Final Machining
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Suitable for Curved-Toothed Bevel Gears of any Gearing System
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Ring Gear Diameters to 600 mm
Klingelnberg G60
The fully automatic CNC-controlled P 65 precision measuring center is designed as a compact unit for the workpiece diameter range up to 650 mm.
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Fast and Accurate Measurement Acquisition
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High-Precision Workpiece Turntable
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High Basic Accuracy with Low Tolerances
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Simulation Cycle
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Hewland uses Particleworks- a specialised tool for the simulation of fluid dynamics inside a transmission.
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Meshless CFD simulation suite utilises a novel method of simulation that eliminates time-consuming traditional mesh generation and refinement.
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For complex moving boundary and complex multi-physics simulations, this method offers significant time saving in both simulation set-up time and processing time.
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Dynamic combinations can be run in a single computation to simulate acceleration, braking and cornering cases and the transition between them.
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Geometry preparation time, run simulation set up time and computational run times are vastly improved upon compared to traditional CFD run times, allowing the tool to be used as a design tool on new projects concurrently with evolution performance and efficiency work in a timely manner on existing products.
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Our enhanced and unique analysis capability places us firmly in front of our competitors, giving us the ability to deliver enhancements earlier in the design stage and ultimately engineer a right-first-time product.
CAD Animation
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Creo 8 Parametric software has mechanical motion simulation and animation modules that can be used for illustrative purposes.
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Videos can be simple motion animations used to explain new concepts, complex assemblies or assembly instructions to compliment gearbox manuals.
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They can also be rendered using the built in Render software.
CAD Rendering
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Both softwares have rendering capabilities which is useful for showcasing parts/concepts/assemblies.
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Both contain the ability to create and apply different materials such as steel, sand cast aluminium, rubbers, plastics, etc.
Production Stage Modelling
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Full production process staging capability, multi-stage 3D model and dimensioned 2D drawing at all stages with mid-limit model linked tolerancing
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Each drawing stage is used by inspection for quality control plans
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Clear and controlled drawings for production staff at every stage of manufacture.
Example Gear Shaft Stages
Finish Turn/Gear 1-Cutting